Tuesday, November 12, 2019

KAI Begins Building KF-X Prototype For 2022 Flight

 and  Aviation Week & Space Technology

Korea Aerospace Industries (KAI) has begun building the first prototype for the KF-X fighter program, following completion of the critical design review in September. Development is running on schedule, a source close to the program says.

Meanwhile, South Korea’s defense technology organization and Hanwha have flight-tested a technology-demonstration fighter radar in cooperation with Elta Systems, while proceeding in parallel with full-scale development of the sensor for the KF-X.
Rollout of the first KF-X prototype is due in June 2021 and its first flight in May 2022, the source says, giving more precise timings than those that have been published. 
Production of the first aircraft, a single-seater, is beginning with the forward fuselage. There will be four single-seat and two twin-seat prototypes. These aircraft will be built to the Block 1 standard, cleared for air-to-air missions only. The Block 2 will introduce air-to-surface capability. Although the KF-X is designed for eventual development of a stealthy version, the government has given no indication of when that may happen.
The first flight-test aircraft is following the strength-test airframe into manufacturing. KAI began building that static test structure in March.
South Korea requires 120 KF-Xs to replace Lockheed Martin F-16s. Indonesia is a junior partner in the program, with a reported requirement for 50 aircraft. 

The twin-engine fighter is powered by the General Electric F414-GE-400K turbofan generating 22,000 lb. thrust. Maximum speed will be 2,200 kph (1,370 mph), according to KAI, revealing the figure for the first time since exploratory development. Payload will be 7.7 metric tons (17,000 lb.) and ferry range 2,900 km (1,800 mi.), it says.
The air force is due in 2024 to review test results and, if satisfied, advise the defense ministry to issue a production contract, says the source. Manufacturing of delivery aircraft will then go ahead while flight testing proceeds to a targeted completion in June 2026, winding up Block 1 development about 10.5 years after program launch. Then deliveries are supposed to begin in late 2026.
KAI displayed a full-scale mockup at the Seoul Aerospace and Defense Exhibition, held on Oct. 15-19. The mockup shows no changes from the preliminary design that the air force approved in July 2018.
The KF-X is initially being designed to use the MBDA Meteor long-range and Diehl IRIS-T short-range air-to-air missiles. Washington routinely withholds permission for integration of U.S. air-to-air missiles in the first few years of a foreign fighter program, so Seoul will seek approval for the work after the first flight, says a South Korean government source who is close to the program. The Raytheon AIM-120 medium-range and AIM-9 short-range weapons are presumably the desired weapons.
More than 1,000 engineers are working at KAI on the KF-X. One issue debated before program launch in late 2015 was whether KAI could find it had insufficient engineering resources to develop the aircraft, which has an empty weight of 12 metric tons. The first source says the problem has not arisen.
The radar demonstrator, mounted in Elta’s Boeing 737 testbed, was flown 10 times in Israel and six times in South Korea, says a researcher from the technology organization, the Agency for Defense Development (ADD).
The ADD is leading development of the radar. Officially, Hanwha is contracted for manufacturing, but officials close to this work say the company is also helping in development.
The radar program was committed to full-scale development before technology demonstration. The intended production radar passed its critical design review in May 2019. Development is due for completion in 2026, so it will be ready just as KF-X deliveries are due to begin.
The radar has an active, electronically scanned array (AESA). In 2014, before KF-X full-scale development began, the government’s Electronics and Telecommunications Research Institute said it would use gallium-nitride semiconductors. It will have about 1,000 transmitter-receiver modules, local media say.
Building and testing the technology demonstrator is the first phase, which includes software for air targets. The second phase will produce software for ground and sea targets, Lee Bumseok, the head of the ADD division handling the project, said at a seminar ahead of the exhibition. This phase is due to be completed in October 2021. A prototype radar is due to be fitted in a KF-X prototype in 2023. 
South Korea has not previously developed a fighter radar. It has built indigenous naval and ground radars, including some with AESAs, but its experience looked so limited that foreign companies expected one of them would provide the technological foundation for the program.
Instead, the ADD was authorized to create a fully South Korean radar. Elta is supposed to play a relatively minor supporting role, but it is clearly positioned to step up its involvement should the program run into trouble.

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